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The difference, selection, advantages and disadvantages of stainless steel seamless pipe and welded pipe


Release time:

2023-10-16

Stainless steel has good comprehensive performance and good appearance surface characteristics, and is widely used in all walks of life. Similarly, stainless steel pipes are no exception. Stainless steel pipe is a kind of steel with hollow section, generally divided into stainless steel seamless pipe and welded pipe. Their processing methods and performance also have some differences, the difference is as follows:

1. the difference in the production process

Stainless steel welded pipe is formed by welding steel plate or steel strip after crimping and forming by unit and die. Generally, there is a weld on the inner wall of the pipe. Seamless pipe is made of round pipe blank as raw material for perforation and is made by cold rolling, cold drawing or hot extrusion production process. There is no welding point on the pipe.

Different 2. steel pipe appearance

Stainless steel welded pipe, the wall thickness tolerance is very small, the entire circumference of the wall thickness is very uniform; steel pipe precision is high, the inside and outside surface brightness is high, can be arbitrarily fixed size; can do thin wall pipe. However, the steel pipe of seamless pipe has low precision, uneven wall thickness, low brightness inside and outside the pipe, high sizing cost, and pockmarked and black spots inside and outside the pipe are not easy to remove. As a result, seamless pipes are generally produced with thicker walls.

3. performance and price difference

Seamless pipes are much higher than welded pipes in terms of corrosion resistance and pressure resistance. With the improvement of the production process of welded pipe, the mechanical properties and mechanical properties are also slowly approaching the seamless pipe. Seamless pipe is more complicated in the production process, and its price is more expensive than welded pipe.

Based on the characteristics and differences of stainless steel seamless pipe and welded pipe, the application should be reasonably selected to achieve economic, beautiful and reliable results:

1. When used as decorative pipe, product pipe and prop pipe, good surface effect is generally required, and stainless steel welded pipe is usually selected;


2, for the general lower pressure fluid transport, such as water, oil, gas, air and heating hot water or steam and other low pressure system, usually choose stainless steel welded pipe;

 

3. For pipelines used in industrial engineering and large-scale equipment for conveying fluids, as well as power stations and nuclear power station boilers that require high temperature and high pressure, high strength conveying fluid pipelines, stainless steel seamless pipes should be used;


4. Stainless steel welded pipe is generally used for liquid transportation below 0.8MPa, and seamless pipe can be used to withstand liquid transportation above 0.8MPa. If the pressure requirement is not high, the use of welded pipe will be more economical.

4. stainless steel seamless pipe advantages and disadvantages

Advantages:

The forming speed is fast, the output is high, and it can be made into a variety of cross-sectional forms to meet the needs of the use conditions; cold rolling can cause great plastic deformation of the steel, thereby increasing the yield point of the steel. Hot rolling can destroy the cast structure of steel ingot, refine the grain of steel, and eliminate the defects of microstructure, so that the steel structure is dense and the mechanical properties are improved.

Disadvantages:

1. Metal layering-When the steel pipe is cold-rolled, the non-metallic inclusions (mainly sulfides and oxides, and silicates) inside the steel are pressed into sheets, and layering (interlayer) occurs. Delamination greatly deteriorates the mechanical properties of the steel along the thickness direction, and there is a possibility of interlayer tearing when the weld expands.

 

2. Uneven wall thickness-we are familiar with the fact that metals expand with heat and shrink with cold. Even if the cold-rolled steel pipe reaches the standard in length and thickness at the end of rolling, there will still be a certain negative difference after final cooling. The greater the negative difference, the worse the uniformity of wall thickness. Therefore, the wall thickness, length, straightness and ovality of the cold-rolled seamless steel pipe cannot be required too correctly.

 

3. Residual stress-due to uneven cooling, steel pipes of various sections have residual stress. The larger the cross-sectional size of the steel, the greater the residual stress, which has a certain impact on performance under the action of external force. Such as deformation, stability, fatigue resistance and other aspects may have adverse effects.

 

4. Poor surface finish-the pull marks on the inner surface of the steel pipe are longitudinally distributed, showing symmetrical or single linear folds, some of which exist through length and some of which exist locally.

 

Conclusion:

Due to the complexity of the production process, poor wall thickness uniformity and poor surface roughness of the inner and outer walls of seamless pipes, it is easy to bond chloride ions (or sulfur ions) (such as organic matter) on the stainless steel pipe wall in actual operation, forming a local anoxic acidic environment, which dissolves the passivation film on the inner wall and loses its protective effect on the metal. The metal directly contacts the medium in the acidic environment, loses electrons as an anode and forms hydroxide with water, the hydroxide in the hydroxide is replaced by chloride and dissolved in water, reducing the anode passivation effect. The adhesive acts as a cathode to capture the hydrogen ions produced by the inner wall to form hydrogen, and discharges them outward together with the reaction products of the inner wall metal. With the deepening of the reaction, the metal of the tube wall is continuously corroded to form pitting corrosion, and the holes will gradually deepen and increase. When the temperature rises to more than 50 degrees pitting accelerated, the higher the temperature pitting faster. Stress corrosion also occurs under high stress conditions and exhibits stress corrosion propagation characteristics. In addition, the seamless pipe will produce various unstable factors during the welding process, and it is not easy to weld firmly and cannot be welded through.

 

4. stainless steel welded steel pipe advantages

Stainless steel welded steel pipe-stainless steel strip with uniform wall thickness is formed by one-step welding without adding solder under gas protection.

 

Advantages:

1. Uniform wall thickness-the base material is a forming strip, with good wall thickness consistency and high surface finish, reaching industrial net surface grade 2B.

 

2. Low residual stress-the formed steel pipe is bright annealed to the stainless steel pipe at a high temperature higher than 1040 degrees to eliminate stress.

 

3. High weld strength-welding adopts fusion welding, and the material composition remains unchanged. After high temperature heat treatment, the weld and the base metal have the same intergranular structure. When the weld is flattened, reverse bending, flaring and other damage experiments are carried out, the weld will not crack or crack, burr and other problems. In addition, eddy current detection and water pressure or gas test should be done to ensure the quality of the pipe.

 

4. Good consistency-the outer diameter, wall thickness, length and straightness of the pipe have good consistency and high processing accuracy.